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  • XPS Boards for Industry

    Our XPS boards are extruded polystyrene panels supplied to manufacturers as a core material for sandwich panels, doors and gates, refrigerated transport and camper walls. Styrisol® XPS boards are water-repellent, dimensionally stable and pressure-resistant, with tight thickness tolerances that keep them predictable on your line.

    We supply XPS boards from 4 mm ultra-thin sheets to heavy industrial thicknesses, precision-cut to your dimensions. Every board is 100% recyclable, with closed-loop take-back of your production waste.

    STYRISOL® GR-300 · GR-500 · MLP · Ru-FG · SLICE-TO-SIZE · CLOSED-LOOP

What are XPS boards?

XPS boards are rigid panels of extruded polystyrene foam with a closed-cell structure that resists moisture and carries high compressive loads.

Because the cells are closed and the extrusion tolerances are tight, XPS boards stay dimensionally stable over time and machine predictably. That combination is what makes extruded polystyrene a core material for manufacturers: a lightweight structural filler that adds insulation value without adding weight, and that behaves the same way on every board you feed into your line.

Why choose Styrisol® XPS as a core material?

Compared with expanded polystyrene (EPS), extruded XPS has a finer, fully closed cell structure. It absorbs virtually no water, holds its compressive strength in humid conditions, and cuts without shedding loose beads onto your production floor.

For your operation that means predictable machining, stable bond lines and consistent panel thickness across production runs. Our slice-to-size line delivers boards at your exact dimensions, so you reduce offcuts, handling and waste before the material even reaches your process.

And because we run XPS centres of excellence in Anzegem (Belgium) and Góra (Poland), you get short lead times and flexible batch sizes within Europe — for pilot series as well as volume production.

xps boards

Properties of our industrial XPS boards

100 % recyclable

High thermal resistance

High compressive strength

Non-perishable

Resistant to fungus, microbes, vermin and rodents

Self-extinguishing additive

XPS board applications by industry

Manufacturers across Europe build Styrisol® XPS boards into their own products as an insulating, load-bearing core.

Refrigerated transport

Insulation cores for refrigerated vehicle bodies and cold-chain trailers, where thermal performance directly lowers fuel and energy consumption.

Motor homes and caravans

Wall, floor and roof cores for manufacturers of motorhomes and mobile homes, combining low weight with thermal comfort.

Doors & gates

An insulating core for door leaves, gate panels and garage doors, with the compressive strength to keep panels flat.

Signage, display & marketing communication

Ultra-thin XPS sheets from 4 mm, sanded flat for printing, routing and mounting.

Sustainability: closed-loop XPS with take-back

Our XPS boards are 100% recyclable, and we operate a genuine closed loop with our customers. We deliver boards to your line; you compact your XPS production waste; we collect it and reprocess it into XPS raw material. We also convert EPS waste into XPS raw material, and our own production reuses internal XPS residual waste.

This is documented rather than asserted. Styrisol® GR-300 and GR-500 are covered by a third-party Environmental Product Declaration (EPD), with an FDES declaration for the French market, and our recycled content is certified by Centexbel. Abriso Jiffy holds ISO 9001 and ISO 14001, and our XPS production runs on solar power.

Over a service life measured in decades, an XPS core keeps reducing the energy consumption and CO₂ emissions of the product it sits inside — which is where the material earns its environmental case.

xps

Custom XPS: precision-cut to your specification

We do not just supply standard boards. Our XPS lines are built for customisation: densities, thicknesses, surface textures, edge finishes and formats matched to your product.

Our slice-to-size machine in Anzegem cuts boards to your exact dimensions, our Góra site welds boards to widths of 900 – 1500 mm and produces lengths up to 4 m, and inline perforation is available where your bonding process needs it. Ultra-thin sheets start at 4 mm.

Send us your panel build-up, the load it has to carry and the process it has to survive, and we will specify the grade, thickness, surface and format — from pilot batch to volume supply.

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Application Product Family Document Type Document Name Download
Thermal insulation
XPS building boards
XPS boards
Certificate
Certificate_XPS_ISO 14001:2015_NL
Certificate_XPS_ISO 14001:2015_NL (141.56 KB)
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Thermal insulation
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Certificate_ISO _XPS_14001:2015_EN
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Thermal insulation
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Certificate_ISO_ XPS_ 9001:2015_EN
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Certificate_ISO_ XPS_ 9001:2015_NL
Certificate_ISO_ XPS_ 9001:2015_NL (135.06 KB)
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Brochure _XPS_Side strips _DE
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Packaging
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Certificate _FSC_EN
Certificate _FSC_EN (260.94 KB)
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Certificate SIA 279 Styrisol 300 MLP (139.51 KB)
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Certificate SIA 279 Styrisol 500 MLP (132.81 KB)
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Legal document
Legal document_General Terms and Conditions_EN
Legal document_General Terms and Conditions_EN (217.79 KB)
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Legal document
Legal document_Conditions Générales_FR
Legal document_Conditions Générales_FR (217.06 KB)
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All
Legal document
Legal document_Allgemeine Geschäftsbedingungen_DE
Legal document_Allgemeine Geschäftsbedingungen (218.36 KB)
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Certificate
Certificate QA-CER Jiffy Packaging Co Ltd _EN
Certificate QA-CER Jiffy Packaging Co Ltd _EN (256.50 KB)
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Certificate_ISO 9001:2015 Jiffy Packaging QMS_EN
Certificate_ISO 9001:2015 Jiffy Packaging QMS_EN (83.81 KB)
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Policy declaration Abriso Jiffy 2025 (184.33 KB)
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Thermal insulation
Industrial Foam solutions
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Technical Data Sheet
TDS Styrisol GR-500 (MLP)_ENG
TDS Styrisol GR-500 (MLP)_ENG (88.44 KB)
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Industrial Foam solutions
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Technical Data Sheet
TDS Styrisol GR-500 (MLP)_DE
TDS Styrisol GR-500 (MLP)_DE (83.64 KB)
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Thermal insulation
Industrial Foam solutions
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Certificate
EPD Styrisol GR300-GR500_ENG
Environmental product declaration Styrisol (1,006.92 KB)
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Thermal insulation
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FDES Styrisol GR300-GR500_FR
FDES declaration (1.05 MB)
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Certificate
Certificate QA-CER BQA Wellen_EN
Certificate QA-CER BQA Wellen_EN (2.45 MB)
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TDS Styrisol Ru-FG 63-120 mm_ENG
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TDS Styrisol GR-300 Ru-FG 17-62 mm
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Brochure XPS_EN
Brochure Styrisol (7.50 MB)
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Certificate
Certificate SIA 279 Styrisol 500_DE
Certificate SIA 279 Styrisol (132.25 KB)
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Certificate SIA 279 Styrisol (132.26 KB)
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Thermal insulation
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Certificate CTG-494-11 Styrisol Vloer- en perimeter_NL
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Thermal insulation
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Certificate CTG-493-11 Styrisol Omkeerdak_NL
Certificate CTG-493-11 Styrisol (2.33 MB)
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Certificate CTG-492-11 Styrisol Spouwmuren_NL
Certificate CTG-492-11 Styrisol (1.42 MB)
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Thermal insulation
XPS boards
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Certificate Acermi 20-068-1503 Styrisol Ru-FG_FR
Certificate Acermi 20-068-1503 Styrisol (177.32 KB)
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Thermal insulation
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Certificate Acermi 19-068-1415 Styrisol MLP_FR
Certificate Acermi 19-068-1415 Styrisol (659.79 KB)
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Thermal insulation
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Certificate Acermi 14-068-943 Styrisol_FR
Certificate Acermi 14-068-943 Styrisol (184.93 KB)
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Thermal insulation
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Certificate Keymark 039-MPA NRW-00422-01 Styrisol_DE
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Certificate DIN CERTCO 7D111 Styrisol_DE
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Certificate DIN CERTCO 7D110 Styrisol_DE
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Certificate DIN CERTCO 7D109 Styrisol_DE
DIN CERTCO 7D109 Styrisol (1.17 MB)
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Certificate DIN CERTCO 7D108 Styrisol_DE
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Certificate DIN CERTCO 7D107 Styrisol_DE
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Certificate DIN CERTCO 7D106 Styrisol_DE
DIN CERTCO 7D106 Styrisol (900.94 KB)
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Thermal insulation
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Certificate Centexbel QA Recycled content_ENG
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Certificate ATG H919 Styrisol Technische goedkeuring_NL
ATG H919 Styrisol Technische goedkeuring (281.29 KB)
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Certificate ATG 2975 Styrisol Toiture Inversée_FR
ATG 2975 Styrisol Toiture Inversée (411.15 KB)
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Certificate ATG 2975 Styrisol Omkeerdak_NL
ATG 2975 Styrisol Omkeerdak (425.56 KB)
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Certificate ATG 2974 Styrisol Spouwmuren_NL
ATG 2974 Styrisol Spouwmuren (356.21 KB)
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ENVOY Flooring Underlays
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Certificate RecyClass Recycled Content Gliwice _EN (81.93 KB)
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Other Industrial foam solutions:

Frequently asked questions about XPS boards

  • XPS boards are used as an insulating, load-bearing core inside manufactured products. Typical applications are sandwich panels, door and gate panels, refrigerated vehicle bodies, camper and caravan walls, wet-room substrates and printed display pieces.

  • XPS is extruded and EPS is expanded. Extrusion produces a finer, fully closed cell structure, so XPS absorbs virtually no water, holds higher compressive strength and cuts without shedding loose beads. EPS is lighter and cheaper, but less suitable where moisture, load or a clean machined edge matter.

  • Yes. Our slice-to-size line cuts boards to your exact dimensions, and we weld boards to widths of 900 to 1500 mm and produce lengths up to 4 m. Custom densities, surface textures and edge finishes are available on request, and a minimum order quantity applies to non-standard formats.

  • Ultra-thin Styrisol® sheets start at 4 mm. These are typically sanded flat and used for signage, display and marketing applications where the board is printed, routed or mounted.

  • Yes. The combination of high compressive strength, low weight and tight thickness tolerances makes XPS a common core for sandwich panels. Rough and fine-groove surfaces are available to improve adhesive keying, and perforated boards support vapour movement in bonded build-ups.

  • Extruded polystyrene is compatible with most building materials, including lime, cement, plaster, alcohols, acids and bases. Petroleum-based solvents, coal tar and derivatives can attack the material, and thinners such as acetone, ethyl acetate, petrol and toluene may damage the boards. We recommend solvent-free adhesives, and always advise validating your specific product against extruded polystyrene.

  • Yes. Styrisol® XPS boards are 100% recyclable. We operate a take-back programme in which your compacted XPS production waste is collected and reprocessed into XPS raw material, and our own production reuses internal XPS residual waste. Recycled content is certified by Centexbel, and the GR-300 and GR-500 grades are covered by an Environmental Product Declaration.

  • Both are Styrisol® extruded polystyrene, but they are supplied for different uses. Industrial boards are cut to your specification as a core material inside manufactured products. Building boards are supplied in construction formats from 20 to 160 mm with the certifications required for insulating roofs, floors, walls and cellars.

  • Our XPS centres of excellence are in Anzegem (Belgium) and Góra (Poland), part of a network of 19 production sites across Europe. That footprint supports short lead times and flexible batch sizes for both pilot series and volume production.

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